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New guide offers best practices for EV high-voltage disconnecting procedures

I-CAR’s document is designed to complement OEM repair procedures, providing clear guidance for technicians in the area of EV repair

Hoffman Estates, Ill.—I-CAR has announced the official release its Electric Vehicle (EV) Best Practice guide for a High-Voltage Disconnecting Procedure.

The comprehensive document is designed to complement OEM repair procedures, providing clear guidance for technicians in the area of EV repair, said Jeff Peevy, I-CAR vice president, Technical Products, Programs & Services.

“As EV repairs are becoming more commonplace, with more than 100 makes and models either in production or in various stages of development, I-CAR used OEM repair procedures to create a complementary document that guides a consistent disconnecting procedure process, in hopes to eliminate any confusion in what can be a dangerous repair process,” he said. 

“We’re bringing clarity and guidance to keep technicians safe and to minimize risks and errors for any technician, working on any EV vehicle, at any shop or location in the industry.”

According to Scott VanHulle, I-CAR manager, Repairability Technical Support and OEM Technical Relations, the document “is not a standalone, but developed in conjunction with OEM repair procedures. It complements their instructions.”

VanHulle shared the collaboration involved in the document’s creation.

“I-CAR and subject matter experts from vehicle makers, collision repairers, insurers and tool and equipment manufacturers held an EV Technical Repair Summit in May to develop, update and publish the I-CAR Best Practice for a High-Voltage Disconnecting Procedure.”

Dirk Fuchs, I-CAR, director, Technical Programs & Services, added, “This disconnecting procedure document is available to everyone in the industry. This document, however, does not replace OEM repair procedures in any way but supports them. We want to keep collision repair staff safe and minimize risks and mistakes.”

The best practice document also includes an HV Safety Protocol form used to document inspections and tests, and HV Disconnecting Procedure status cards, ready for immediate implementation/use:

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